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βOn the Zeilhofer Handling Technology blog, you'll find practical examples, industry solutions, and news about manipulators, lifting axes, and lifting aids. The articles showcase specific applications from the automotive, food production, rail vehicle manufacturing, and other sectors.
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Manipulator with special round cell holding device
With our latest manipulator, we've developed an innovative solution for handling round cells. At its heart is a specially designed round cell holding device that's precisely tailored to our customers' requirements. The gripper consists of a multitude of small round cell grippers developed for this specific application. The round cell belt is picked up without mechanical clamping. The result: maximum safety, stability and precision when handling sensitive components π #zhht #
Sep 9, 2025


Storage trolley for the lifting axle ZH90
This ZH90 lifting axis was specially designed for this purpose: The support device can be separated from the rest of the system in no time and safely parked and transported on a specially designed storage trolley. β
Ideal for maintenance β device can be easily moved into place β
Specially designed for this purpose β maximum practicality β
Quick & easy β no effort required to solve β
Flexible & safe β components remain protected and organized This makes maintenance efficient,
Aug 29, 2025


Project Insight / Handling of high-voltage storage systems
The ZH90 lifting axle moves what drives electromobility: high-voltage batteries with up to 800 kg πͺ Well-designed, sensitive & easy to operate, quick to use β this makes handling heavy high-voltage batteries child's play π #zhht #LiftingAxleZH90 #HighVoltageStorage #Electromobility #AutomotiveIndustry #HandlingSolutions #Industry40 #ErgonomicsAtWork #SafeHandling #IncreasedEfficiency #Precision #EnergyFuture #SmartProduction #HeavyLoadHandling #MadeInGermany
Aug 27, 2025


Lifting axle ZH90 - Handling of high-voltage batteries
High-voltage storage units are the heart of modern e-mobility β at the same time, they place enormous demands on handling: With a weight of up to 800 kg, they are not only heavy, but also sensitive and safety-relevant. This is precisely where our ZH90 lifting axis comes in. It enables the precise, safe, and ergonomic handling of these components β from picking up and precise positioning to assembly. π‘οΈ Maximum safety: Stable guidance and sensitive positioning protect compone
Aug 26, 2025


3 Facts - Zeilhofer Ground Cart
3 facts about this Zeilhofer ground car π πͺ Strong: Load capacity up to 60 kg β effortless movement guaranteed π― Efficient: Energy supply via air pressure β simple & low-maintenance π― Precise: Fine guidance of the holding device in empty load operation β for exact positioning Our floor trolley can be designed in a wide variety of versions β individually adapted to your requirements π§ #zhht #handlingtechnology #industryfacts #manipulator #liftingaxle #floorcart #industry
Aug 22, 2025


What is a suction device?
The name says it all: Our suction devices work with suction cups β these allow products or components to be safely picked up, lifted, and moved with ease. Gentle on the material. Safe for people. What makes our suction devices so special? π§ They can be adapted precisely to your requirements β flexibly and individually. π‘οΈ They move sensitive components particularly gently β without pressure points or damage. πͺ Built from sturdy, durable components β for tough, continuous u
Aug 20, 2025


Unique handling - ZH floor trolley with balancing control
What makes our floor trolley so unique? Thanks to the integrated balance control, the desired lifting height can be adjusted manually and flexibly β without the use of a button or joystick. The operator guides the system manually, allowing the component to be picked up "floating." This enables a fast and intuitive picking process, eliminating time-consuming positioning. Whether in assembly, production or logistics β our ZH lifting lift relieves the burden on personnel, increa
Aug 19, 2025


Manipulator with flexible suction device
Smooth, delicate, and heavy? Our new manipulator with integrated suction device handles a wide variety of components with ease. The suction device can be individually adjusted to the dimensions of the respective product β ideal for varying component sizes and changing requirements. The vacuum created between the suction cup and the component enables safe, gentle and powerful picking up β ideal for large panels, glass, sheet metal or other materials with a smooth surface. π§ A
Aug 7, 2025


3 mistakes when selecting handling technology
β Mistake No. 1: Lack of ergonomics A standard handle for every application? That rarely works. Only a handle tailored to the specific requirements enables truly ergonomic working β and this is precisely what determines whether employees are relieved of long-term stress or are overloaded daily. β Mistake No. 2: Lack of security in the event of a power failure Many people underestimate the importance of an integrated compressed air tank or accumulator. In an emergency, this en
Aug 5, 2025


Efficient handling of rolls
Lifting, rotating, and positioning heavy rolls is a daily feat in many production environments β and poses risks to employees and materials. With our newly developed manipulator, we're bringing ease to this process. The advantages at a glance: π‘οΈ Physical relief: No more lifting by hand β for healthier backs and motivated teams. β
Secure processes: Precise gripping and guiding prevents damage to rollers, machines and employees. β±οΈ Time-saving: Fast handling and positioning a
Jul 28, 2025


Production without handling technology?
Lack of handling technique means: heavy lifting, awkward postures, constant strain π Those who do not rely on relieving handling technology risk the health of their employees in the long run β and thus sickness-related absences, production delays and rising costs β Ergonomics isn't an extra. It's a prerequisite for sustainable production π‘ #zhht #ErgonomicsAtWork #HealthyEmployees #ProductionSafety #HandlingTechnology #LongTermThinking #Zeilhofer
Jul 25, 2025


20 years of continuous use β and still in top shape! πͺ
Our manipulator has served our customer reliably for two decades. Now it's back with us, where it's spending its retirement β as a test device in the development of new solutions. Industrial quality that lasts β made by Zeilhofer π§β¨ #zhht #20YearsInUse #IndustrialQuality #Durability #Manipulator #MadeInGermany #HandlingSolutions #EngineeringExcellence
Jul 23, 2025


Handling heavy train components
In rail vehicle construction, every detail counts β especially when large and heavy components need to be moved. To ensure precision, safety, and ergonomics are not compromised, we have developed a solution that addresses precisely these issues: a specially designed manipulator with an individually adjustable gripping device that flexibly adapts to the respective component length. Advantages at a glance π§ Individually customizable The gripping device can be flexibly adjusted
Jul 14, 2025


The Zeilhofer lifting axle ZH90 - the original
Our patented ZH90 lifting axis has been in successful use for years β and for good reason. A product that has proven itself in numerous applications and offers our customers decisive advantages: β Complete solution from a single source π€ We not only supply the lifting axis, but also offer a complete system consisting of the ZH90, a matching gripper, and a precisely coordinated control system. This provides you with a ready-to-use solution, optimally tailored to your requirem
Jun 25, 2025


Manipulator for gas tanks at an industrial customer
For an industrial customer, Zeilhofer developed a manipulator for the safe handling of gas tanks and pressure vessels. The cylindrical, heavy parts are picked up, rotated and positioned under control β safely and without damage. The gripping device was designed specifically for the shape and weight of the tanks. Our ZH90 lifting axis handles comparable tasks up to 1,200 kg. #Manipulator #GasTanks #HandlingTechnology #zhht
Jun 11, 2025


Handling different pipe bundles
In many production facilities, handling pipe bundles is a real challenge: heavy, unwieldy, and unsafe. We've developed a tailor-made solution for precisely this π‘ Our newly developed manipulator makes it possible to pick up a wide variety of pipe bundles safely, effortlessly and precisely and move them into the desired position β all without any physical strain on the employees. The advantages at a glance: πͺ Ergonomic & energy-saving β noticeable relief for employees π‘οΈ Sa
May 28, 2025


The rope manipulator β flexibility meets ergonomics
The lightweight yet robust cable guide allows workpieces to be moved ergonomically, quickly, and precisely. Users benefit from a high degree of freedom of movement with minimal effort β especially in areas where frequently changing components need to be lifted, held, or positioned. Your advantages with the rope manipulator at a glance: π Ergonomic working π‘οΈ increased safety π― Precise positioning π‘ easy operation βοΈ Individually adaptable π Increased efficiency Whether a
May 27, 2025


Lifting axis ZH90 in a foundry
In a foundry, the ZH90 lifting axis handles pendulum-free lifting and precise positioning of heavy castings and mould boxes. Especially in foundries with high temperatures and heavy loads, it noticeably relieves staff and ensures consistent quality. The ZH90 lifts up to 1,200 kg in a lightweight aluminium construction. #LiftingAxis #ZH90 #Foundry #Ergonomics #zhht
May 9, 2025


Custom-fit technology for an industrial customer
For an industrial customer, Zeilhofer engineered a custom-fit handling solution β precisely matched to part, process and workplace. From the first concept through design to commissioning, everything comes from a single source. This individual design is what sets Zeilhofer apart from catalogue products. Overview: manipulators explained. #CustomSolution #HandlingTechnology #MadeInGermany #zhht
May 7, 2025


Service & UVV inspection at a foundry
At a foundry, Zeilhofer carries out the annual UVV safety inspection of the lifting aids and manipulators and keeps the equipment permanently safe and available through regular maintenance. The UVV inspection under DGUV Regulation 54 is mandatory for lifting aids. More in our post on the annual safety inspection. #Service #UVV #DGUV #Maintenance #zhht
Apr 15, 2025
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