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KNOWLEDGE FROM PRACTICE
GUIDE TO HANDLING TECHNOLOGY

Objective guidance on lifting technology, selection and use of manipulators and lifting aids. The guides from Zeilhofer Handling Technology answer the most frequently asked questions from practical experience, impartially and without sales pressure.

CATEGORY 01
SYSTEM AND SELECTION

Selecting the right lifting aid depends on load capacity, drive type, and level of automation. This guide compares manipulators, lifting axles, hoists, cranes, and chain hoists for loads up to 1,200 kg and explains when pneumatic, electric, or manual drives are economical and how to identify a suitable manipulator manufacturer.

ORIENTATION
Manipulator, crane or chain hoist

Which lifting system is worthwhile for which task, in an objective comparison.

 

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TECHNOLOGY
Pneumatic or electric lifting

Advantages and disadvantages of the three drive concepts for lifting aids in comparison.

 

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BASICS
BASICS — What is a lifting axis?

Linear load guidance with aluminum profile up to 1,200 kg explained.

 

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ALTERNATIVE
Hose lifter or device?

When a device with rigid load guidance is the better alternative to a vacuum tube lifter. With comparison and interactive finder.

 

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ALTERNATIVE
Hose lifter or device?

When a device with rigid load guidance is the better alternative to a vacuum tube lifter. With comparison and interactive finder.

 

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SELECTION
Which Zeilhofer system is suitable?

Lifting axis, manipulator or lifting platform, tailored to the load and application.

 

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BASICS
What is a manipulator?

Industrial manipulators explained: Function, types, and comparison to cranes and chain hoists. For loads up to 800 kg.

 

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ORIENTATION
COMPARISON — Articulated or rope manipulator?

Design types in direct comparison according to load, speed and location.

 

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ALTERNATIVE
Hose lifter or device?

When a device with rigid load guidance is the better alternative to a vacuum tube lifter. With comparison and interactive finder.

 

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SELECTION

Select lifting axis

The 5 criteria for choosing the right lifting axle: load capacity, drive, and design. Includes market comparison and interactive quick check.

 

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CATEGORY 02
SAFETY AND APPLICATIONS

The safe operation of lifting aids requires workplace ergonomics and an annual safety inspection. These guides explain how to reduce physical strain when lifting, what requirements apply to handling high-voltage batteries, and how the obligation, procedure, and deadlines for accident prevention inspections of lifting aids are regulated.

OCCUPATIONAL SAFETY
Ergonomics at the assembly workstation

Recognize and specifically reduce physical strain when lifting.

 

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E-MOBILITY
Handling high-voltage batteries safely

Requirements for lifting technology during battery installation.

 

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TESTING OBLIGATION
The UVV inspection for lifting aids

Obligation, procedure and deadlines for the annual accident prevention inspection.

 

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E-MOBILITY
Handling high-voltage batteries safely

Requirements for lifting technology during battery installation.

 

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CATEGORY 03
PRODUCT KNOWLEDGE ZEILHOFER

Zeilhofer Handling Technology manufactures lifting axes, manipulators, and lifting platforms for loads up to 1,200 kg. This guide presents the ZH90 lifting axis, the articulated manipulator (up to 800 kg), the cable manipulator (up to 150 kg), and the battery-powered lifting platform (up to 100 kg), including information on drive systems, load capacities, operating limits, and economic lifespan.

PRODUCT
ZH90 lifting axis in use

Non-oscillating up to 1,200 kg, lightweight aluminum construction, practical applications.

 

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PRODUCT
Joint manipulator up to 800 kg

Pneumatic manipulator with a working radius of up to 4.5 m for heavy industry.

 

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PRODUCT
Lifespan of manipulators

Which ensures 15 to 25 years of profitable operation.

 

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PRODUCT
Lifting platform ZH without compressed air

Mobile lifting aid up to 100 kg with 48-volt battery and omniwheels.

 

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PRODUCT
Acer rope manipulator and ZH70

Lightweight aluminum construction for fast handling, up to 150 kg or 70 kg.

 

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PRODUCT
Lifting platform: When is it the right choice?

Function, drive and limits of the mobile lifting platform, with the 150 kg turning point and interactive finder.

 

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CATEGORY 04
APPLICATIONS & INDUSTRY SOLUTIONS

Industrial lifting aids are used in production, logistics, automotive manufacturing, and heavy industry. These guides showcase applications ranging from tire and rim handling to engine and transmission assembly, as well as forging and casting, supplemented by roller lifters, carton handling, and customized solutions for loads up to 1,200 kg.

Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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LIFTING AIDS FOR CARTON
Solutions for logistics, shipping and order picking

Manipulators, vacuum lifters and flat suction cups for cartons. Ideal for logistics, shipping and order picking.

 

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APPLICATION LIFTING AID
Lifting aids in automotive final assembly

Doors, seats, cockpits: typical applications in vehicle production.

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Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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APPLICATION LIFTING AID
For production, industry, warehousing and logistics up to 1,200 kg

The complete guide to industrial lifting aids. Types, applications and selection criteria at a glance.

 

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Roller lifter
Films, paper & heavy rolls up to 800 kg

Industrial lifting aids for cylindrical loads. Function, variants and selection criteria at a glance.

 

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LOGISTICS
Lifting aids in logistics

Mobile solutions for order picking, packing stations and workshops.

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Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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Special solution
Special machine construction and special solutions

How customer-specific manipulators are created from the Zeilhofer modular system.

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CATEGORY 05
HEAT TREATMENT AND HARDENING

Heat-resistant lifting aids enable the swing-free handling of hot batches in hardening and heat treatment shops. These guides explain how to safely load and unload charging racks and annealing baskets weighing up to 1,200 kg, how to reduce the risk of burns and distortion, and how contract hardening shops can increase their throughput without additional personnel.

HARDENING APPLICATION
Handling charging racks and glow baskets

Heat-resistant lifting aids for heat treatment. Load charging racks up to 1,200 kg without pendulum movement, remove from the furnace and quench.

 

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SAFETY & QUALITY HARDENING
Handle hot workpieces safely

Heat protection, burn protection and distortion prevention when handling hot batches. Heat-resistant lifting aids for heat treatment up to 1,200 kg.

 

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ECONOMIC HARDENERY
Increase throughput without adding staff

How contract heat treatment plants can increase batch sizes, alleviate staff shortages, and improve ergonomics with lifting aids. Manipulators and lifting axes up to 1,200 kg.

 

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NEXT STEP

QUESTIONS NOT INCLUDED?

Speak directly with our design engineers. We will advise you on your handling requirements.

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