Lifting Axis ZH90 for the ergonomic repositioning of various parts
Lifting Axis ZH90 for the ergonomic repositioning of various parts
LINEAR LIFTING SYSTEM
LIFTING AXIS ZH90
The ZH90 lifting axis is a linear lifting system from Zeilhofer Handling Technology for the pendulum-free lifting and positioning of loads up to 1,200 kg.
The standard working stroke is 1,600 mm and can be extended with options such as double stroke. The patented aluminum construction weighs only 70 kg in the basic unit and is pneumatically, electropneumatically, or electrically driven.
Thanks to its modular design, the ZH90 can be configured from a simple lifting tool to a fully integrated system. It is primarily used in automotive final assembly and e-mobility production, for example in handling high-voltage batteries, as well as in logistics, special-purpose machinery, foundries, and the railway industry. The ZH90 is manufactured at the Holzkirchen site in Germany.
YOUR ADVANTAGES
WHAT SETS THE ZH90 LIFTING AXIS APART
01 LOAD CAPACITY
The ZH90 lifting axis combines a load capacity of up to 1,200 kg with lightweight aluminium construction, setting new standards in efficiency and stability.
03 ERGONOMICS & SAFETY
Reduces physical strain sustainably. Integrated safety features and a maintenance-friendly design ensure trouble-free operation.
01 PRECISE POSITIONING
Heavy loads are lifted seemingly effortlessly and placed precisely into the desired position — with repeatable accuracy and without any effort required from the operator.
04 DRIVE VARIETY
Choice between pneumatic, electropneumatic or electric drive — optimized for your energy supply and process requirements.
02 MODULAR SYSTEM
Thanks to its modular design, the ZH90 adapts flexibly to your requirements — from a simple lifting aid to a fully integrated system.
04 COMPLETE SOLUTION
With us you not only receive the ZH90 lifting axis, but a complete solution – from the steel construction to the rail system to the appropriate lifting aid.
TECHNICAL DATA
ALL SPECIFICATIONS AT A GLANCE
The ZH90 is designed for demanding, continuous industrial use. All relevant specifications for your planning documents:
Device abbreviation
360° endless
Dead weight
up to 1,200 kg
Energy supply
1,600 mm, extendable via double stroke
Operating pressure / current
approx. 70 kg (depending on configuration)
drive
pneumatic, electropneumatic, electric
Energy supply
6 bar compressed air / 230 V
Torsion around the Z-axis
3,000 Nm (at 1,000 mm stroke)
Moment load
rigid, pendulum-free load guidance
axis of rotation, main axis
360° endless
Rotary axis device
360° endless
Assembly
Floor, floor-mounted, ceiling stationary, ceiling movable
Rail system
Compatible with all common rail systems
IN ACTION
THE ZH90 LIFTING AXIS IN OPERATION
See for yourself how the ZH90 lifting axis handles heavy loads weightlessly — live in production.
COMPLETE SOLUTION
MORE THAN A PRODUCT - A COMPLETE SYSTEM
Every Zeilhofer system is part of a complete solution. Discover suitable fixtures, control options, and industry applications.
END-OF-ARM TOOLING
DEVICE
Grippers, suction cups, magnets, hooks, screwdrivers and custom solutions – individually developed for your component. CE-compliant, all from a single source.
DRIVE & CONTROL CONCEPT
STEERING
Pneumatic, electropneumatic, or electric – with balancing, safety, or automatic control. Precisely tailored to your process.
INDUSTRY-SPECIFIC
APPLICATIONS
Automotive, foundry, glass & windows, logistics, mechanical engineering and 10+ other industries - see how other companies are benefiting.
LEARN MORE
GUIDE TO LIFTING AXIS AND HANDLING TECHNIQUE
Deepen your knowledge of industrial lifting aids and manipulator technology.
BASICS
What is a manipulator?
Definition, structure and function of industrial manipulators. Plus a comparison with cranes and chain hoists.
OVERVIEW
Overview of lifting aids
Four types of lifting aids for production, industry, warehousing, and logistics. Function and selection criteria.
IN-DEPTH
What is a lifting axis?
FAQ / Q&A
FREQUENTLY ASKED QUESTIONS ABOUT THE ZH90 HUTTERY AXIS
01 What is the load-bearing capacity of the ZH90 lifting axis?
The ZH90 lifting axis has a load capacity of up to 1,000 kilograms. This makes it one of the most powerful linear lifting systems in lightweight aluminum construction on the market. Despite this high load capacity, the unit itself weighs only 70 kilograms – thanks to the optimized material combination and design.
02 What is the maximum working stroke of the ZH90?
The standard working stroke is 1,600 millimeters. However, the working height can be extended with a so-called double stroke. This makes the ZH90 lifting axis suitable for ergonomic lifting applications where loads need to be raised from a low position (e.g., floor level) to working or assembly height. The stroke is modular and can be adapted to customer-specific requirements.
03 What drive types are available for the ZH90 lifting axis?
The ZH90 lifting axis is available with three different drives: pneumatic (operating pressure 6 bar), electro-pneumatic, or fully electric (230 V power supply). The choice of drive depends on the available power supply at the installation site and the requirements for precision, speed, and noise level.
04 In which industries is the ZH90 lifting axis used?
The ZH90 lifting axis is primarily used in automotive final assembly—especially for handling high-voltage batteries in e-mobility production. Other typical applications include logistics, special-purpose machine construction, foundries, and the railway industry for assembling entry systems. Wherever heavy loads need to be moved precisely, ergonomically, and safely, the ZH90 is the ideal solution.
05 Does the ZH90 have a pendulum-free load guidance system?
Yes. The ZH90 lifting axis features a rigid, pendulum-free load guidance system —a key safety and precision feature. Unlike cable or chain systems, the load cannot swing or oscillate uncontrollably. This enables precise positioning down to the millimeter and reduces the risk of injury during operation.
06 Is the ZH90 compatible with our existing rail system?
Yes. The ZH90 lifting axis is compatible with all common rail systems and can be easily integrated into existing ceiling or monorail infrastructures. During commissioning, we analyze the existing system and adapt the ZH90 accordingly—either through standardized adapters or custom design solutions.
07 What rotary movements are possible with the ZH90?
The ZH90 lifting axis enables three independent rotary movements: The main axis and the fixture axis each rotate 360 degrees continuously, while the extension arm rotates up to 330 degrees. This allows for complex 3D movements – such as lifting, rotating, and setting down components in a single operation.
08 Can the ZH90 lifting axis be adapted to our individual requirements?
Yes. The ZH90 lifting axis has a modular design and is always configured to meet specific project requirements. Together with our engineers, you plan the load capacity, stroke, drive type, rotary axes, and suitable fixtures (grippers, suction cups, magnets, custom solutions) – as a complete system with integrated rails and control from a single source. A preliminary inspection in our Holzkirchen showroom or digitally is part of our project process.
08 Can the ZH90 lifting axis be adapted to our individual requirements?
Yes. The ZH90 lifting axis has a modular design and is always configured to meet specific project requirements. Together with our engineers, you plan the load capacity, stroke, drive type, rotary axes, and suitable fixtures (grippers, suction cups, magnets, custom solutions) – as a complete system with integrated rails and control from a single source. A preliminary inspection in our Holzkirchen showroom or digitally is part of our project process.
08 Can the ZH90 lifting axis be adapted to our individual requirements?
Yes. The ZH90 is specifically used in e-mobility production for inserting and positioning high-voltage batteries in final vehicle assembly. Its load capacity of up to 1,200 kg, oscillation-free load guidance, and millimeter-precise positioning meet the requirements for process reliability and ergonomics in battery assembly.