A plastic pipe coil or pipe bundle is an arrangement in which several plastic pipes are grouped together in a spiral or ring-shaped structure. 💍 🏭 This structure allows for compact and orderly storage and transport of the pipes, but also has some disadvantages. The biggest disadvantage is probably the size and weight of the pipe bundles and the associated handling and transport. 🏗️ 🫣 However, with the help of our pneumatic lifting aid for pipe coil handling, these bundles of pipes of different sizes and weights can be lifted and moved efficiently and safely. 🔝 🦺 #zhht #pipebundles #ringbundle #plasticpipes #polyethylene #polyvinylchloride #polypropylene #liftingaid

Door leaves are the moving parts of a door, usually made of #wood, #plastic, #metal or other materials. They are the surfaces that can be opened to allow passage through a door. #Door leaves can have different shapes, sizes, weights and designs. Our ZH90 lifting axis enables the precise picking up, turning and positioning of a wide variety of door leaves. It also brings: Increased #safety 🦺 Reduction of work accidents: Door leaves are heavy and unwieldy, which can lead to injuries during manual handling. Our lifting axes minimize this risk. Less physical #strain: Workers are subjected to less physical strain by using our lifting axis, which offers long-term health benefits. Increased #efficiency and #productivity 📈 Faster processes: With the help of our #lifting aid, door leaves can be moved faster and more precisely than with chain hoists, which increases production speed. Constant #performance: Machines do not tire and can work continuously with consistent performance. #Flexibility and #Versatility ⚒️ Adaptability : The lifting axis can be easily adapted to different door leaves and installation situations. Improved #precision and #quality 👮 Precise positioning: Using the patented lifting axis, door leaves can be positioned with millimetre precision, which improves the quality of assembly. Repeatability: The consistent precision of the lifting axis ensures consistent quality in production. #CostSavings 💶 Lower labor costs: The reduced need for human labor leads to cost savings in the long term. Reduced damage: Precise handling minimizes damage to the door leaves, which reduces material costs. Increased #ergonomics 🦾 Better working conditions: Using our ZH90 lifting axis improves working conditions for employees by taking over heavy and repetitive lifting and moving tasks. Overall, the lifting axis helps to increase safety, efficiency and quality in the production and handling of door leaves. #ZHHT #doors #carpenter #frontdoors #interiordoors #door

We as Zeilhofer HHT have been developing manipulators, #lifting axes, #lifting aids and corresponding #devices for more than 25 years. Our #lifting aids are used in a wide variety of industries, which always brings with it new requirements. 🏭 Recently, we have increased our efforts to meet the changing needs of the industry. A key component of this effort is the integration of self-programmed displays and electro-pneumatic controls into our manipulator systems. 🎯 ➡️Self-programmed #Displays: Our self-programmed displays offer operators the ability to monitor and analyze important operational data in real time. This feature allows staff to make accurate decisions and identify potential problems early. In addition, the programmability of the displays allows us to develop customized user interfaces that meet the specific needs of our customers. 💻 👨‍💻 ➡️Electro-pneumatic #controls: The integration of electro-pneumatic controls into our manipulator systems represents a significant advance. This advanced control system combines pneumatic and electronic components to ensure precise and reliable control. By using this technology, our manipulators can carry out complex movements while offering high performance and efficiency. 🕹️🔋 📢The integration of self-programmed displays and electro-pneumatic controls into our manipulator systems has a profound impact on the Industry 4.0 era. These technologies enable our customers to optimize their production processes and ensure precise control over their facilities. The improved usability also helps to improve working conditions for our customers and increase the overall efficiency of their manufacturing. #zhht #display #industry #advantage #customerbenefit #industrie40 #Predictivemaintenance

The power electronics form the central element of the electric drive system of an #electric vehicle. It acts as an interface between the #high-voltage battery and the #electric motor and is largely responsible for controlling the interaction between these two components. 🤓 The inverter, a key component of the power electronics, monitors and controls the electric motor by providing torque and speed control. It also converts the direct current provided by the battery into the alternating current required to operate the electric motor. This conversion is also reversible in the recuperation process. 🔋 The inverter itself consists mainly of a fully assembled circuit board, the handling of which poses special requirements. Our Hebelift ZH supports this process by handling the components efficiently, gently, precisely and in an ESD-conductive manner. ⚡ The components must be securely gripped, rotated and positioned in the #manufacturing process. For these tasks, we offer a selection of electrical, mechanical and cleanroom-compatible #gripper variants as well as various sensor technologies that can be used in combination with our battery-operated lifting aid ZH individually according to your #requirements. 🏭 These solutions relieve the burden on specialists and help to reduce defects by enabling optimal interaction between man and machine. 🛠️ #zhht #inverter #directcurrent #alternatingcurrent #electrification #lift #powerelectronics

Mold boxes are structures that contain sand molds used for casting metal parts. Handling these heavy and often hot mold boxes is a major challenge. 💡 Our molding box manipulator is a special lifting aid used in the foundry industry to handle molding boxes safely and efficiently. It makes work easier, increases safety and brings other advantages: 🔊 ➡️ Ergonomics & Safety: The manipulator is designed to reduce the physical strain on workers and minimize the risk of injury. 🦺 ➡️ Efficiency: Our articulated arm manipulator allows mold boxes to be moved faster and more precisely, improving the efficiency of foundry processes. This leads to higher productivity and less downtime. ⏱️ ➡️ Flexibility: The manipulator is flexible and can be adapted to different sizes and shapes of mold boxes. This makes it versatile in different areas of the foundry. ✔️ ➡️ Precision: Our manipulator and fixture offer high precision in placing and moving mold boxes, which is important to ensure the accuracy and quality of the molded parts. 🦾 Overall, manipulators play an important role in the foundry industry by making the handling of molding boxes safer and more efficient. #zhht #foundry #ironcasting #mouldbox #casting #castings #GIFA

Fuel cells work in a similar way to #batteries through chemical reactions between anode and cathode, in which #hydrogen and oxygen serve as reactants. Hydrogen is split into electrons and protons, with protons migrating through a membrane to the cathode side, while electrons pass through an external circuit to get to the cathode. 🔋💧 There they react with oxygen and protons to form water, releasing energy. This process produces about 1.2 volts per cell, similar to a small flashlight battery. Multiple cells can be stacked to produce higher voltages. Such an assembly is called a "#stack" and can weigh up to 250 kg. ⚡🔌 The #Manipulator shown here is used in the production of exactly these “stacks” and supports the worker in various activities: Assembling the stacks: The two end plates, each weighing up to 15 kg, are picked up, safely positioned and precisely placed using the integrated suction device. 🛠️ Moving the stacks: The 250 kg stack can be lifted, swiveled 90 degrees and put down using the manipulator. 🏗️ #zhht #electromobility #eMobility #hydrogen #fuelcell #fuelcells

Wind turbines are an important source of renewable energy and help reduce greenhouse gas emissions and combat climate change. 💨🌡️ They consist of large, rotating rotor blades mounted on a tall tower. The tower is the supporting pillar of every wind turbine. It forms the connecting link between the multi-ton turbine and the force of nature. 🏞️ Inside these towers, which are up to 190 meters high, there is a climbing ladder. This ladder consists of individual elements that are installed inside the towers and are later used by maintenance personnel to climb up. 🪜 These wall and stair elements, which weigh up to 120 kg, have to be placed in special transport racks during the manufacturing process in order to later be delivered to the construction site. It is precisely in this demanding work step that our manipulator relieves the employee. 🧰👩‍🔧 #zhht #hybridtower #sustainableenergy #windturbines #renewableenergy #windmills #offshore #windturbine #windpower #windfarm #renewableenergy

Mounting plates on #control cabinets are special plates that are used inside a control cabinet to attach electrical #components, such as #switches, #fuses, #relays, and other devices. These plates serve as a basis for mounting the various electrical and electronic components safely and neatly. 🤓 When using mounting plates in control cabinets, there are several challenges that must be considered to ensure an efficient and safe installation. Here are some of the most common challenges: Accuracy of dimensions and positioning 💯 Problem: The mounting plate must be precisely inserted into the #control cabinet and correctly positioned to ensure proper installation of the components. Weight and stability 🏋️‍♀️ Problem: #Mounting plates must be able to support the weight of the components mounted on them without bending or breaking. For this reason, the mounting plates are often very heavy in order to provide sufficient stability. Lack of space 🛠️ Problem: In many #control cabinets the space is limited, which makes the installation of mounting plates and components difficult. Electrical safety 🦺 Problem: Improper installation may result in short circuits, electrical malfunctions, or safety hazards. Time and costs 📉 Problem: Installing #mounting plates and assembling the components is time-consuming and therefore costly. The most efficient and safest solution to the problems and challenges mentioned is our ZH90 lifting axis. It is therefore a worthwhile investment for companies that want to improve their production capacity and quality. #zhht #switchcabinethousing #mountingplate #automation #switchcabinet #circuitdiagram #liftingaxis #switchcabinetconstruction #electricalinstallation #partialmountingplates

#Screw assembly refers to the industrial assembly of screw connections. Screw assembly in industry can be highly specialized and often requires precise tools, machinery and expertise. It plays a crucial role in many manufacturing processes and production lines, especially in industries such as automotive, aerospace, electronics manufacturing and others where precision and reliability are critical. Aspects of industrial bolting assembly include, among others, selecting the right bolts and tools, setting torques, checking bolt connections for correctness and quality assurance measures to ensure that bolted connections meet the required standards. The use of our products in screw technology offers the following advantages: #Precision and #Accuracy: The precise control of lifting axes and manipulators allows screws to be positioned and tightened with high accuracy. This ensures consistent quality of the screw connections and minimizes scrap or rework. 🎯 #Flexibility: Lifting axes and manipulators make it possible to tighten screws at different angles and positions, even in hard-to-reach places or in complex assemblies. This increases the flexibility of screw technology assembly and enables a wide range of assembly situations to be handled. 🔩 #Efficiency: The automated movement of lifting axes and manipulators reduces assembly times and increases productivity. Automation also allows repetitive tasks to be carried out efficiently, reducing working time and costs. ⏳ #Ergonomics and #Workplace Safety: The use of manipulators can help reduce the strain on employees by lifting and positioning heavy workpieces or tools. This helps improve workplace ergonomics and reduces the risk of overload injuries. 🦺 #Quality assurance: By integrating sensors and monitoring systems, lifting axes and manipulators can help monitor and ensure the quality of screw connections. Faulty screw connections can be detected and corrected at an early stage, which improves quality assurance. ✅ Overall, lifting axes and manipulators in screw technology assembly enable efficient, precise and safe assembly of screw connections, which leads to an increase in productivity, quality and workplace ergonomics. #zhht #EMobility #ElectricVehicle #smartfactory #workerassistance #futureworkplace #assemblyassistance #cordlessscrewingtechnology #screwingtools #torques #microscrewings #screws #impulsescrewdriver #positioning #fasteners #screwlocking #automotiveindustry #screwconnections #connectiontechnology #smartmanufacturing #processoptimization #joiningtechnology #schraubtec

Using our reel manipulator over a crane, chain hoist or other lifting aids offers several advantages that increase both efficiency and safety in the workplace. Here are some of the key benefits: 🔊 ➡️ Better precision & control The manipulator and fixture enable more precise control of the movement due to the rigid load guidance, which is particularly important when rolls have to be positioned precisely or maneuvered in tight work spaces. 🕹️ ➡️ Improved ergonomics & safety The manipulator is ergonomically designed to help minimize the physical strain on operators, reducing the risk of injury and fatigue. 🦺 ➡️ Increased efficiency & speed Operating our manipulator is faster and more efficient than using a crane, as less time is needed for setup and positioning. 📈 ➡️ Compact & space-saving Our articulated arm manipulator is compact and therefore requires less space than a crane, which is particularly advantageous in confined working environments. 🤏 ➡️ Flexibility & versatility The manipulator can be adapted to different roll sizes and weights, increasing its versatility. 🗞️ Overall, our reel manipulator offers a number of advantages over traditional crane systems and lifting aids that can lead to improved efficiency, safety and cost-effectiveness in various industrial applications. #Zhht #LiftingSolutions #Innovation #RollHandling #SmartLifting #SimpleAndSafe #IntelligentLifting #LiftingEquipment

Our Hebelift ZH is a floor-mobile device from the field of handling technology that is used in various industries, sectors and logistics areas to lift, move and position heavy loads of up to 100 kg. It supports employees in a variety of manual lifting tasks. 📢 The Hebelift ZH is used, for example, for #transporting materials in #production, handling boxes and for #shipping in #logistics. By using #lifts, these tasks can be significantly simplified and optimized, which has the following advantages: 👉 Relief for employees Heavy loads can be lifted more effortlessly using the Hebelift ZH, which is often not possible using purely human muscle strength. However, the function is not limited to mere lifting, but especially in industrial or logistical environments, the lift with the appropriate device enables #rotating, #tilting and #transport over longer distances. It protects employees from harmful rotational movements of the spine, injuries, accidents and overloading of the musculoskeletal system. 😁 👉 Efficient The mobile Hebelift ZH accompanies employees without much effort, for example on the way from goods receipt to the shelf or from the warehouse to production. This significantly reduces the time spent on internal transport routes, as larger loads can be moved at once. 🚀 👉 Control & battery technology Our specially developed compact control meets all requirements for movement, display, query and safety. As standard, it includes a stepless stroke control, which is controlled via a #joystick. It is also possible to save different positions/heights and move to them automatically later. The integrated #overload protection including shutdown ensures that the various components are picked up and moved safely. With the help of the lockable 48-volt lithium-ion battery with 21Ah capacity and quick-change function, continuous operation for over 8 hours is easily possible. 🕹️ 👉 Protection of material & components The careful treatment of materials and components is crucial, especially when it comes to unwieldy or very heavy objects (car tires, barrels, boxes, rolls, etc.), not only the employee often suffers, but also the material itself. With the help of the Hebelift ZH, materials and components can be moved gently at any time, allowing employees to concentrate on their actual work. ⛑️ 👉 Easy assembly & handling The Hebelift ZH can be individually #configured and adjusted. The electric control enables faster, easier and more precise handling compared to the manual alternative, for example when tipping out barrels and storing boxes. 🪄 👉 Flexible The Hebelift ZH is extremely versatile and can be stored to save space. It offers a flexible and cost-effective alternative to complex crane systems and lifting equipment by providing support where and when it is needed. 🤸‍♀️ #zhht #intralogistics #healthybacks #transport #logistics #liftingequipment #pharmaceuticalmanufacturing #pharmaceuticalindustry #lifter #Innovation #occupationalsafety #logisticsmanagement #pharma #production #tyreindustry #tire #safety #ergonomy #lifting #move #liftingdevices

The foundry industry is the process of pouring metals into molds to produce a variety of products, from small components to large castings for machinery and vehicles. ⚙️ Due to their characteristics, our manipulators are extremely useful in the #foundry industry for handling #molds & #castings, #material feeding, post-processing, #tool changing and #automation. They also offer various advantages compared to cranes and chain hoists🏗️✅: #Safety: Manipulators reduce the risk of injury because they can lift and move heavy loads that would be too heavy or dangerous for human workers. 🦺 #Increase in efficiency: By using manipulators, foundries can optimize their production processes and speed up workflows, leading to increased productivity. 📈 #Precise handling: Manipulators enable precise positioning of molds, tools and raw materials through rigid load guidance, which improves product quality and reduces waste. 🔍 #Flexibility: Modern manipulators can often be used in a variety of ways to perform different tasks in the foundry, increasing their profitability and adaptability. #Ergonomic Benefits: Our manipulators can be ergonomically designed to reduce operator stress and improve overall working conditions, which can lead to higher employee satisfaction. 🏋️ #Automation: When used in conjunction with other automated systems, manipulators can help automate foundry operations, further increasing efficiency and reducing human error. 🦾 Overall, manipulators play an important role in modernizing and #optimizing foundry operations by improving #safety, #efficiency and #quality. #zhht #liftingaid #manipulator #relief #sandcores #foundry #casting #ergonomics #productivity #processoptimization #castingisthefuture #GIFA #FoundryIndustry #castingparts #diecasting #mold #sandcasting #castings