Heavy-load handling up to 1,200 kg: solutions for extreme loads
- Zeilhofer HHT
- 3 days ago
- 3 min read
Heavy-load handling up to 1,200 kg means moving heavy components pendulum-free, precisely and ergonomically, instead of heaving them with brute force or unguided aids. The Zeilhofer ZH90 lifting axis lifts up to 1,200 kg on the linear Z-axis, manipulators move up to 800 kg stationary and pendulum-free. This way even extreme loads become controllable.
What does heavy-load handling mean?
Heavy-load handling describes the controlled movement of large and heavy components in the production process. Unlike a crane that lets loads swing freely, a manipulator guides the load in a controlled, pendulum-free manner. This makes positioning safe, precise and repeatable, even in the ton range close to the load limit of the component and the environment.
Solutions for loads up to 1,200 kg
For extreme loads, the ZH90 lifting axis (up to 1,200 kg) is the central solution: a linear Z-axis for controlled lifting and lowering. The manipulator (up to 800 kg) moves components stationary and pendulum-free, the articulated manipulator opens up variant-rich processes. The gripper is decisive: individual grippers and fixtures are precisely matched to the component.
Why pendulum-free guidance is decisive
The heavier the load, the more dangerous uncontrolled swinging becomes. Pendulum-free guidance prevents jerky movements, protects operators and environment, and allows precise threading and joining of heavy parts. What a lifting axis is and how it works is explained in the Guide: What is a lifting axis?.
Ergonomics and cost-effectiveness
Even in the heavy-load range the rule applies: anyone who guides loads technically instead of heaving them manually reduces physical strain and days lost, lowers scrap on expensive components and increases cycle reliability. The benefit of ergonomic handling technology is felt directly in safety, quality and throughput.
Customized engineering from a single source
Heavy loads require robust, precisely dimensioned systems. That is why every solution is created individually: engineering, design, manufacturing, commissioning and service from a single source in Holzkirchen. Zeilhofer Handling Technology is ISO 9001 certified and works according to TISAX Level 2 with prototype protection, with solutions for 18 industries and customers in over 50 countries. Related: Battery module handling in e-mobility.
Industries for heavy-load handling
Heavy-load handling up to 1,200 kg supports demanding manufacturing:
Metalworking, forging and machining operations
Automotive and e-mobility
Machine and plant construction
Aerospace
Glass industry and large-format components
Heavy load? Get your process analysed
Are you moving components close to or above the limit of safe manual lifting? We analyse your process and develop a fitting heavy-load solution. Request now — no obligation.
Frequently asked questions (FAQ)
Which loads does the ZH90 lifting axis move?
The ZH90 lifting axis lifts up to 1,200 kg on the linear Z-axis and is therefore designed for particularly heavy components.
What distinguishes a manipulator from a crane?
A manipulator guides the load pendulum-free and precisely, while a crane lets it swing freely. This makes positioning heavy parts safe, exact and repeatable.
Up to which weight do Zeilhofer manipulators work?
Manipulators move loads up to 800 kg stationary and pendulum-free. For heavier loads up to 1,200 kg the ZH90 lifting axis is used.
Are heavy-load solutions individual or standard?
Every solution is designed individually. Grippers and fixtures are matched to the geometry and weight of the component, manufactured and commissioned from a single source in Holzkirchen.
