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On the Zeilhofer Handling Technology blog, you'll find practical examples, industry solutions, and news about manipulators, lifting axes, and lifting aids. The articles showcase specific applications from the automotive, food production, rail vehicle manufacturing, and other sectors.
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Heavy-load handling up to 1,200 kg: solutions for extreme loads
Heavy-load handling up to 1,200 kg means moving heavy components pendulum-free, precisely and ergonomically, instead of heaving them with brute force.
Jun 10


Choosing the right lifting equipment: Practical knowledge instead of sales pressure
Choosing the right lifting technology means understanding the task first, then the system. Knowing the load, direction of movement, and cycle time allows you to make a decision that will last 15 to 25 years. That's precisely what the guide from Zeilhofer Handling Technology in Holzkirchen is for: over a dozen articles on selection, drive systems, safety, and application. Manufacturer-neutral, objective, and without sales pressure. Step 1: Determine the appropriate system Mani
Jun 2


ZH90 Flex-Arm lifting axis: The next generation of pendulum-free handling technology
What happens when you rethink two proven systems and combine their strengths in a single unit? This very question was the starting point for our latest development. The result is the ZH90 Flex-Arm lifting axis, a handling solution that combines the flexibility of a manipulator with the precise, pendulum-free load guidance of a lifting axis . In this article, we show what distinguishes the ZH90 Flex-Arm, for which applications it was developed, and why pendulum-free load guida
May 20


Explanatory video: Manipulator with interchangeable gripper system for flexible production processes
In many production and assembly areas, the variety of components is constantly increasing. Different shapes, weights, and requirements mean that classic handling solutions quickly reach their limits. This is precisely where our new articulated arm manipulator with interchangeable gripper system comes in. The solution was specifically developed to handle a wide variety of components simply, quickly, and safely – without lengthy changeover times or complicated processes. The in
May 13


Manipulator with interchangeable gripper system for flexible production processes
In many production and assembly areas, the variety of components is constantly increasing. Different shapes, weights, and requirements mean that classic handling solutions quickly reach their limits. This is precisely where our new articulated arm manipulator with interchangeable gripper system comes in. The solution was specifically developed to handle a wide variety of components simply, quickly, and safely – without lengthy changeover times or complicated processes. The in
May 12


5 Facts / Floor trolley for car tire handling 🚗
✅ Specially developed for passenger car tires Optimized for safe picking up, moving and putting down in everyday work. ✅ Battery-powered and flexible in its use The power supply is provided via a rechargeable battery, completely without cables or hoses. ✅ Product recognition The system detects the tire and automatically stops in the correct position. ✅ Extendable mounting device For maximum flexibility in handling in different situations. ✅ Own Omni-Wheels They enable a virtu
Apr 1


Precise, safe and efficient e-axles handling - even with different e-axles.
Highlights: ✅ Up to 3 axis types with individual gripping mechanisms ✅ System and operating handle can be rotated independently ✅ Pre-positioning guide for precise positioning ✅ Safety features including emergency stop ✅ Rigid load guidance without oscillation ✅ Friction wheel drive for effortless operation More efficient process for e-axle handling. Greater safety. Less stress. #zhht #handlingtechnology #automotiveindustry #mechanicalengineering
Feb 26


Hub axle ZH90 - the flexible solution for handling vehicle axles?!
The ZH90 lifting axis makes handling e-axles precise, safe and efficient, even with different axis types. Special features: ✅ Individual gripping mechanisms: The hubaches can accommodate up to 3 different axis types, ideal for changing production requirements. ✅ Unique rotating functions: Both the entire system and the operating handle can be rotated independently of each other, for flexibility in different production situations. ✅ Guides facilitate the precise positioning of
Feb 25


Manipulator with 250KG lifting capacity
In this video we show one of our new manipulators, which was specially developed for handling turbine blades. Since we don't have an original component available for demonstration, we'll use a car tire to illustrate the function. The principle, however, remains the same: safe picking up, controlled movement, and precise positioning of sensitive components. The manipulator has a maximum load capacity of up to 250 kilograms and supports the customer's production process with in
Feb 19


Innovation for vehicle interiors: 4x lifting axles for car seats!
For handling car seats, we have developed several lifting axes that are precisely tailored to the respective production steps on site ✅ Each lifting axis was precisely adjusted to the height differences at the customer's site – without changing the actual lifting height 💡 This allows the seats to be handled safely, precisely and efficiently, while the systems are optimally integrated into the existing production environment 🏭 🚀 #zhht #zhhtproductvideo #handlingtechnology #
Nov 25, 2025


The manipulator trio / longitudinal beam
"Angelo isn't lifting today, he's got a threesome" 😉 …with three manipulators with different functions, demonstrating what smart and safe handling of longitudinal beams really looks like! 💪 #zhht #zhhtwashebstdu #angelowashebstdu #handlingtechnology #loadhandling #smarthandling #mechanicalengineering #madeingermany #automotiveproduction #electromobility
Nov 19, 2025


Longitudinal beams / the backbone of the vehicle structure
Longitudinal beams are load-bearing components in the vehicle frame, crucial for stability and safety. They must be handled precisely during the production process to ensure the highest quality standards. Our specially developed manipulators enable the worker to safely pick up longitudinal beams using a precise gripping device and to swivel or rotate them flexibly. This creates precisely the flexibility required for this production step – precise 🎯 safe 🛡️ efficient 🚀 #zhh
Nov 18, 2025


2 meter lifting height / lifting axis ZH90
Why are we building a system with a lifting height of 2 meters? 🤔 Quite simply: The customer requirements and the existing on-site layout necessitate precisely this system configuration ⚠️ And that's precisely where our strength lies: We develop each lifting aid individually, precisely tailored to the requirements and processes on site 🏭 Anyone can do standard – we build solutions that fit 💡 #zhht #zhhtwhatareyou #angelowhatareyou #explanatoryvideo #techniciansexplain #han
Nov 12, 2025


Easy handling of car doors
Handling car doors is efficient and safe with our floor trolley 🚀🛡️ A specially developed holding device with integrated suction device reliably secures the door and enables precise picking, guiding and placing of the component 🎯 Thanks to its mobile design and smooth-running casters, which provide an almost floating feel, the floor trolley offers flexible application possibilities for a wide variety of production processes 🏭 #zhht #zhhtproductvideo #handlingtechnology #l
Nov 4, 2025


Effortlessly handle car seats in automotive production
This manipulator safely and effortlessly supports loads of up to 85 kg—for ergonomic work without physical strain. Additionally, the mount allows operation from two sides, thus offering maximum flexibility during assembly. #zhht #zhhtproductvideo #handlingtechnology #manipulator #automotiveindustry #electromobility #industry40 #mechanicalengineering #specialmachinery #madeingermany
Oct 28, 2025


One manipulator. Two modes.
Our manipulators and gripping devices are designed to fit a wide range of applications and components ⚙️ Because only when the handling is perfectly tailored to the requirements, work becomes truly safe, efficient and ergonomic 💪 #zhht #zhhtwashebstdu #handlingtechnology #manipulator #loadhandling #mechanicalengineering #madeingermany #smartproduction #industry40 #workmoreefficiently #employeerelief
Oct 23, 2025


Manipulator with gripping device
This manipulator with individual lifting device enables the safe and ergonomic lifting of loads up to 85 kg 💪 An additional hook provides a flexible pick-up option for various components. A switch allows for easy switching between the two pick-up modes, allowing for efficient handling of a wide variety of loads. Adjustable pre-guides ensure precise approach and safe pickup 🎯 #zhht #zhhtproductvideo #handlingtechnology #manipulator #loadhandling #mechanicalengineering #madei
Oct 21, 2025


Ergonomic. Safe. Mobile / Floor trolley ZH
Our mobile floor trolleys effortlessly raise and lower seats up to 25 kg. The specially designed casters provide a virtually floating ride, while the intelligent overload control guarantees safety. #zhht #zhhtwashebstdu #handlingtechnology #manipulator #hubachsezh90 #bodenwagenzh #loadhandling #assemblytechnology #industrialinnovation #industry40 #mechanicalengineering #specialmachineryengineering #madeingermany
Oct 16, 2025


Efficient seat handling rethought / Floor trolley ZH
These mobile floor trolleys enable the easy and ergonomic lifting and lowering of seats up to 25 kg 💪 Thanks to specially developed rollers, they move almost as if they were floating above the floor and are easy to maneuver. The integrated overload control detects potential risks early and automatically stops the lifting or lowering process – for greater safety and smooth workflows in everyday work. #zhht #zhhtproductvideo #handlingtechnology #manipulator #hubachsezh90 #bode
Oct 14, 2025


Manipulator with special round cell holding device
With our latest manipulator, we've developed an innovative solution for handling round cells. At its heart is a specially designed round cell holding device that's precisely tailored to our customers' requirements. The gripper consists of a multitude of small round cell grippers developed for this specific application. The round cell belt is picked up without mechanical clamping. The result: maximum safety, stability and precision when handling sensitive components 🚀 #zhht #
Sep 9, 2025
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