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On the Zeilhofer Handling Technology blog, you'll find practical examples, industry solutions, and news about manipulators, lifting axes, and lifting aids. The articles showcase specific applications from the automotive, food production, rail vehicle manufacturing, and other sectors.
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Rope ceiling manipulator explained
Our rope ceiling manipulator shows how barrels can "fly"... safely, precisely, and without any superpowers. 💪 360-degree rotation, lifting capacity up to 30 kg, and the floor is clear for your dance moves. More freedom, less lugging – that's how handling technology should be! 😀 #zhht #handlingtechnology #barrelhandling #efficientworking #innovativetechnology
Feb 5


Complete control from above.
Our new cable ceiling manipulator for drums makes handling precise, ergonomic, and reliable. The load moves safely, in a controlled manner, and exactly where it's needed. 🎯 Thanks to its 360-degree rotation, every movement remains free and fluid. The specially designed lifting device for these barrels allows for seamless, secure picking and precise placement. The lifting capacity of up to 30 kg is variably adjustable, ensuring optimal adaptation to the respective weight. 💪
Feb 3


Device assembly / Car cooling modules
We are pleased to announce the installation of two new manipulators for handling automotive cooling modules. 🛠️ A special highlight: The specially developed fixture can handle three different component configurations. This eliminates unnecessary work steps and makes processes even more efficient. 🚀 #zhht #zhhtwashebstdu #handlingtechnology #automotiveproduction #coolingmodules #readyforuse
Jan 28


Handling of aluminum plates / Lifting axis ZH90
Aluminum plates look robust - but they aren't. Their surfaces are soft, prone to scratches, and sensitive to friction or point loads. Incorrect gripping, excessive pressure, or a jerky movement is enough to leave visible damage.❌ The ZH90 lifting axis allows for the fast, safe, and controlled movement of delicate aluminum plates. Even force distribution and smooth movements ensure surface protection, dimensionally accurate components, and stable processes. ✅ #zhht #handlingte
Jan 20


Easy screwing / mobile floor trolley
In automotive production, countless parts are bolted together every day. Working overhead, for example on the underside of a vehicle, quickly puts strain on the shoulders, back, and, in the long term, the entire body. To make it easier for employees to work and to go home healthy every day, our mobile floor trolleys with automatic screw unit take over this demanding task. 🍃more efficient 🛡️safer 🙂healthier 📈every day. #zhht #zhhtwashebstdu #handlingtechnology #automotivep
Jan 14


Flanges. Indispensable. And often extremely heavy.
As key connecting elements in industry, they hold together pipelines, machines, and systems. Handling them presents people with significant physical challenges on a daily basis. And this is precisely where relief begins. Our new manipulator takes over the weight, guides the flange safely through every movement, and precisely positions it. For industry, this means: 🚀 more efficient processes ⚙️ Increased process reliability 🎉 Less downtime For humans, this means: 🙂 noticeab
Jan 13


Mobile floor trolley with magnetic gripper
This floor trolley lifts loads up to 30 kg and makes handling cylindrical components particularly safe and efficient. ✅ The powerful magnetic gripper ensures a firm hold, while the ergonomic operation in two positions allows for flexible working. 🪶 Thanks to specially developed Omni-Wheels, the floor trolley can be maneuvered in all directions while floating and with precision. 🛡️ For maximum safety, the intelligent overload control detects sudden load differences and inter
Dec 16, 2025


Who is faster? Overhead crane vs. ZH90 lifting axle
In our little practical duel, we show how big the difference can be in real-world handling ⚠️ The overhead crane needs at least 2:20 minutes without the possibility of rotating or swiveling the component 🐌 Our lifting axis, on the other hand, accomplishes the same task in just 45 seconds, including swiveling and rotating 🚀 A difference that saves time, shortens distances and noticeably relieves the burden on employees. #zhht #zhhtwashebstdu #handlingtechnology #efficiencyin
Dec 4, 2025


Innovation for vehicle interiors: 4x lifting axles for car seats!
For handling car seats, we have developed several lifting axes that are precisely tailored to the respective production steps on site ✅ Each lifting axis was precisely adjusted to the height differences at the customer's site – without changing the actual lifting height 💡 This allows the seats to be handled safely, precisely and efficiently, while the systems are optimally integrated into the existing production environment 🏭 🚀 #zhht #zhhtproductvideo #handlingtechnology #
Nov 25, 2025


The manipulator trio / longitudinal beam
"Angelo isn't lifting today, he's got a threesome" 😉 …with three manipulators with different functions, demonstrating what smart and safe handling of longitudinal beams really looks like! 💪 #zhht #zhhtwashebstdu #angelowashebstdu #handlingtechnology #loadhandling #smarthandling #mechanicalengineering #madeingermany #automotiveproduction #electromobility
Nov 19, 2025


Longitudinal beams / the backbone of the vehicle structure
Longitudinal beams are load-bearing components in the vehicle frame, crucial for stability and safety. They must be handled precisely during the production process to ensure the highest quality standards. Our specially developed manipulators enable the worker to safely pick up longitudinal beams using a precise gripping device and to swivel or rotate them flexibly. This creates precisely the flexibility required for this production step – precise 🎯 safe 🛡️ efficient 🚀 #zhh
Nov 18, 2025


2 meter lifting height / lifting axis ZH90
Why are we building a system with a lifting height of 2 meters? 🤔 Quite simply: The customer requirements and the existing on-site layout necessitate precisely this system configuration ⚠️ And that's precisely where our strength lies: We develop each lifting aid individually, precisely tailored to the requirements and processes on site 🏭 Anyone can do standard – we build solutions that fit 💡 #zhht #zhhtwhatareyou #angelowhatareyou #explanatoryvideo #techniciansexplain #han
Nov 12, 2025


Easy handling of car doors
Handling car doors is efficient and safe with our floor trolley 🚀🛡️ A specially developed holding device with integrated suction device reliably secures the door and enables precise picking, guiding and placing of the component 🎯 Thanks to its mobile design and smooth-running casters, which provide an almost floating feel, the floor trolley offers flexible application possibilities for a wide variety of production processes 🏭 #zhht #zhhtproductvideo #handlingtechnology #l
Nov 4, 2025


Effortlessly handle car seats in automotive production
This manipulator safely and effortlessly supports loads of up to 85 kg—for ergonomic work without physical strain. Additionally, the mount allows operation from two sides, thus offering maximum flexibility during assembly. #zhht #zhhtproductvideo #handlingtechnology #manipulator #automotiveindustry #electromobility #industry40 #mechanicalengineering #specialmachinery #madeingermany
Oct 28, 2025
Customer feedback from a fan manufacturer
A manufacturer of fans and drive technology uses Zeilhofer handling solutions in production and highlights the ergonomic relief for staff and the custom-fit design. Every solution is built individually – Made in Germany, including engineering, manufacturing and service from a single source. Overview: manipulators explained. #CustomerFeedback #HandlingTechnology #MadeInGermany #zhht
Oct 9, 2025


One manipulator. Two modes.
Our manipulators and gripping devices are designed to fit a wide range of applications and components ⚙️ Because only when the handling is perfectly tailored to the requirements, work becomes truly safe, efficient and ergonomic 💪 #zhht #zhhtwashebstdu #handlingtechnology #manipulator #loadhandling #mechanicalengineering #madeingermany #smartproduction #industry40 #workmoreefficiently #employeerelief
Oct 9, 2025


Manipulator with gripping device
This manipulator with individual lifting device enables the safe and ergonomic lifting of loads up to 85 kg 💪 An additional hook provides a flexible pick-up option for various components. A switch allows for easy switching between the two pick-up modes, allowing for efficient handling of a wide variety of loads. Adjustable pre-guides ensure precise approach and safe pickup 🎯 #zhht #zhhtproductvideo #handlingtechnology #manipulator #loadhandling #mechanicalengineering #madei
Oct 9, 2025


Efficient seat handling rethought / Floor trolley ZH
These mobile floor trolleys enable the easy and ergonomic lifting and lowering of seats up to 25 kg 💪 Thanks to specially developed rollers, they move almost as if they were floating above the floor and are easy to maneuver. The integrated overload control detects potential risks early and automatically stops the lifting or lowering process – for greater safety and smooth workflows in everyday work. #zhht #zhhtproductvideo #handlingtechnology #manipulator #hubachsezh90 #bode
Oct 9, 2025


Ergonomic. Safe. Mobile / Floor trolley ZH
Our mobile floor trolleys effortlessly raise and lower seats up to 25 kg. The specially designed casters provide a virtually floating ride, while the intelligent overload control guarantees safety. #zhht #zhhtwashebstdu #handlingtechnology #manipulator #hubachsezh90 #bodenwagenzh #loadhandling #assemblytechnology #industrialinnovation #industry40 #mechanicalengineering #specialmachineryengineering #madeingermany
Oct 9, 2025


Manipulator for a fan manufacturer
For a manufacturer of fans and ventilation technology, Zeilhofer designed a manipulator for the ergonomic handling of heavy, bulky assemblies. The operator guides the load pendulum-free and positions it to the centimetre – without physical strain and with consistent quality. The load-bearing device was built to match the geometry of the parts. Articulated-arm manipulators are ideal wherever heavy parts are frequently gripped, turned and joined. #HandlingTechnology #Manipulato
Oct 7, 2025
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