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On the Zeilhofer Handling Technology blog, you'll find practical examples, industry solutions, and news about manipulators, lifting axes, and lifting aids. The articles showcase specific applications from the automotive, food production, rail vehicle manufacturing, and other sectors.
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Manipulator Automotive Industry / Manipulators in the automotive industry
Die verschiedenen Hebehilfen, Manipulatoren, Hubachsen und Sonderlösungen können auch in der Auotomobil-Branche eingesetzt werden.
May 13


Explanatory video: Manipulator with interchangeable gripper system for flexible production processes
In many production and assembly areas, the variety of components is constantly increasing. Different shapes, weights, and requirements mean that classic handling solutions quickly reach their limits. This is precisely where our new articulated arm manipulator with interchangeable gripper system comes in. The solution was specifically developed to handle a wide variety of components simply, quickly, and safely – without lengthy changeover times or complicated processes. The in
May 13


Manipulator with interchangeable gripper system for flexible production processes
In many production and assembly areas, the variety of components is constantly increasing. Different shapes, weights, and requirements mean that classic handling solutions quickly reach their limits. This is precisely where our new articulated arm manipulator with interchangeable gripper system comes in. The solution was specifically developed to handle a wide variety of components simply, quickly, and safely – without lengthy changeover times or complicated processes. The in
May 12


Explanatory video: Articulated arm manipulator for dairy plants: Hygienic handling of block molds up to 90 kg
Hygienisches Handling von Blockformen bis 90 kg: Gelenkarm-Manipulator für Molkereibetriebe – HACCP-konform, ergonomisch, individuell konfigurierbar.
May 8


Articulated arm manipulator for dairy plants: Hygienic handling of block molds up to 90 kg
In the dairy industry, every detail counts – not only in terms of product quality, but also with regard to occupational safety, ergonomics, and hygiene. Repetitive lifting and stacking of heavy block molds is part of everyday life in many production facilities and represents a considerable physical strain for employees. At the same time, the handling solutions used must meet the strictest hygiene requirements. We have developed an articulated arm manipulator for dairy plants
May 6


Ergonomically mounting sliding steps for rail vehicles – with two synchronously moving lifting axes ZH90
How a custom-made assembly device from Zeilhofer HHT makes the production of sliding steps and boarding aids for rail vehicles faster, safer and more reproducible. Zeilhofer HHT Montagevorrichtung mit zwei synchronisierten Hubachsen ZH90 für die Montage von Schiebetritten. Sliding steps – the underestimated key component in passenger flow A sliding step extends and retracts well over a million times during its lifespan – in all kinds of weather, in ice and snow, at every sing
Apr 30


Sliding steps for rail vehicles - lifting axle ZH90
A sliding step extends and retracts over a million times during its lifespan. In wind, ice, and snow. At every single stop. With every passenger boarding. For it to function reliably for decades, every screw must be perfectly aligned during installation. Inside, outside, on the drive mechanism, and on the sensors. Several meters wide, complex geometry, numerous connection points. We've rethought the process. A mounting fixture that guides two ZH90 lifting axes in precise, par
Apr 30


Ergonomic handling for car battery housings (2/2)
14 kg may sound manageable at first, but if battery casings have to be moved frequently, it quickly becomes a real burden for employees. Unwieldy geometries, repetitive movements and high cycle times lead to physical strain in everyday life and, in the long term, to limitations. Our solution: a specially developed gripper for battery housings. He makes this possible: ✅ Safe recording ✅ Precise movement ✅ Flexible rotation and swiveling of components This allows the worker to
Apr 23


Ergonomic handling for battery housings
14 kg may sound manageable at first, but if battery casings have to be moved frequently, it quickly becomes a real burden for employees. Unwieldy geometries, repetitive movements and high cycle times lead to physical strain in everyday life and, in the long term, to limitations. Our solution for battery housing handling: a specially developed gripper for battery housings. He makes this possible: ✅ Safe recording ✅ Precise movement ✅ Flexible rotation and swiveling of componen
Apr 22


Smart solution for effortless tire handling (2/2)
This mobile floor trolley was developed precisely for safely picking up, effortlessly moving and flexibly placing car tires: The combination of: ✅ Omni-Wheels for absolutely precise movement in all directions ✅ Battery operation, which allows freedom of movement without any bothersome cables, hoses or external power sources ✅ Large lifting and travel range for different heights ✅ Telescopic mounting device that allows ergonomic and safe handling of tires of any size A modern,
Apr 9


What is TISAX / TISAX certification ®?
TISAX / TISAX certification ® (Trusted Information Security Assessment Exchange) is the recognized automotive industry standard for assessing information security. It ensures that sensitive information, prototypes, and business-critical systems are reliably protected. ✅ Confidential: Confidential customer and development data is protected from unauthorized access. ✅ Protection of Prototype Parts and Components: Prototypes and pre-production parts are physically and organi
Apr 8


5 Facts / Floor trolley for car tire handling 🚗
✅ Specially developed for passenger car tires Optimized for safe picking up, moving and putting down in everyday work. ✅ Battery-powered and flexible in its use The power supply is provided via a rechargeable battery, completely without cables or hoses. ✅ Product recognition The system detects the tire and automatically stops in the correct position. ✅ Extendable mounting device For maximum flexibility in handling in different situations. ✅ Own Omni-Wheels They enable a virtu
Apr 1


Handling of glass elements - Lifting axis ZH90
With our new ZH90 lifting axis with suction device, the handling of glass elements becomes a clean & controlled process. The key functions: ✅ A strong suction device for the secure holding of various glass elements ✅ Swivel function for flexible alignment of the elements ✅ Rigid load guidance for precise, smooth handling without pendulum movements ✅ Mobility within the rail system for an extended working area The result is a consistently controlled process, from recording to
Mar 25


Smart solution for effortless tire handling
This mobile floor trolley was developed precisely for safely picking up, effortlessly moving and flexibly placing car tires: The combination of: ✅ Omni-Wheels for absolutely precise movement in all directions ✅ Battery operation, which allows freedom of movement without any bothersome cables, hoses or external power sources ✅ Large lifting and travel range for different heights ✅ Telescopic mounting device that allows ergonomic and safe handling of tires of any size A modern,
Mar 24


Safe handling of wooden panels 2/2 - Lifting axis ZH90
Large, heavy, unwieldy. Oversized wooden panels pose real challenges for many production processes. Especially when they weigh several hundred kilograms and yet need to be moved precisely. Our solution: a lifting axis with adjustable suction device, specially developed for precisely these requirements. With a lifting capacity of up to 1 ton, the system enables the safe picking up, controlled movement and precise positioning of wooden panels. The highlights at a glance: ✅ Adju
Mar 19


Strengthening the sales team
We are pleased to welcome two new colleagues , Andreas Fuchs and Fabian Dirscherl. We are pleased to welcome you to Zeilhofer Handling Technology. 🤝 With fresh perspectives, technical expertise, and high motivation, they strengthen our team in developing customized handling solutions and successfully implementing projects. Close collaboration with our customers, understanding their processes, and developing optimal solutions are always central to their work. 🎯 We look forw
Mar 18


Safe handling of wooden panels / Lifting axis ZH90
Large, heavy, unwieldy. Oversized wooden panels pose real challenges for many production processes. Especially when they weigh several hundred kilograms and yet need to be moved precisely. Our solution: our ZH90 lifting axis with adjustable suction device, specially developed for exactly these requirements. With a lifting capacity of up to 1 ton, the system enables the safe picking up, controlled movement and precise positioning of wooden panels. The highlights at a glance: ✅
Mar 18


Handling metal plates quickly and easily
With a lifting capacity of up to 175 kg, this specially developed manipulator enables the safe picking up and controlled movement of metal plates. Additional safety is ensured by a system with two separate suction circuits. Should one of the circuits fail, the load remains securely held – an important factor for the protection of employees and materials. The result: Ergonomic movements, safe working conditions, and a significantly more efficient handling process. 🚀 #zhht #me
Mar 12


Metal plate handling with manipulator
With a lifting capacity of up to 175 kg, this specially developed metal plate handling manipulator enables the safe picking up and controlled movement of metal plates. Additional safety is ensured by a system with two separate suction circuits. Should one of the circuits fail, the load remains securely held – an important factor for the protection of employees and materials. The result: Ergonomic movement sequences, safe working conditions and a significantly more efficient h
Mar 11


Window & Glass Handling / A Visit to Wirus GmbH & Co. KG
Long-standing partnership. Individual solutions. We have been supporting WIRUS Fenster GmbH & Co. KG in the area of window and glass handling since 2008. A trusting partnership developed from an initial project. To date, we have been able to implement 13 customized handling solutions, including manipulators and lifting axes that are used daily in the handling of windows, glass, etc. Securely pick up, move precisely and handle ergonomically - exactly tailored to the processes
Mar 5
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