Choosing the right lifting equipment: Practical knowledge instead of sales pressure
- Zeilhofer HHT
- 6 days ago
- 3 min read
Choosing the right lifting technology means understanding the task first, then the system. Knowing the load, direction of movement, and cycle time allows you to make a decision that will last 15 to 25 years. That's precisely what the guide from Zeilhofer Handling Technology in Holzkirchen is for: over a dozen articles on selection, drive systems, safety, and application. Manufacturer-neutral, objective, and without sales pressure.
Step 1: Determine the appropriate system
Manipulator, lifting axis, or hoist? The fundamental question determines everything else. A manipulator moves loads up to 800 kg smoothly and in a stationary position. A ZH90 lifting axis performs linear movements along the Z-axis up to 1,200 kg. A ZH hoist is mobile, battery-powered, and moves loads up to 100 kg without compressed air. For a clear distinction between manipulators, cranes, and chain hoists, see the basics: What is a manipulator? and What is a lifting axis ?
Step 2: Select the drive
Pneumatic or electric? Compressed air is robust and inexpensive to purchase, while electric systems score points for energy costs, precision, and documentation. There is no universally better concept, only a suitable one. This drive guide compares the concepts based on energy consumption, maintenance, and application.
Step 3: Clarify ergonomics and safety
Lifting technology is essential for workplace safety. Manually lifting heavy or awkwardly shaped components creates strains that accumulate over years. The guide to ergonomics at the assembly workstation shows where these strains originate and how they can be reduced. Those already using lifting equipment should also be aware of the annual safety inspection (UVV): the requirements, procedures, and deadlines are all compiled in the guide hub.
Step 4: Classify application and industry
Logistics, automotive final assembly, commercial kitchen equipment, or special-purpose machine construction: every industry has its own requirements for grippers, reach, and cycle times. The guide "Lifting Aids" provides an overview of industrial lifting aids according to load and application. Zeilhofer Handling Technology is active in 18 industries, with customers in over 50 countries.
Ergonomics and cost-effectiveness
A lifting aid pays off on two levels. Ergonomically, it reduces sick days and strain-related injuries because one person guides loads instead of lifting them. Economically, it shortens cycle times, reduces damage to components, and ensures stable operation for 15 to 25 years. The investment is not measured solely by the purchase price, but by the avoided follow-up costs of incorrect posture, scrap, and downtime.
Individual interpretation
Standard solutions rarely fit perfectly. Zeilhofer Handling Technology designs manipulators, grippers, and fixtures to specific components using a modular system. Engineering, design, manufacturing, commissioning, and service are all provided from a single source. Certified according to ISO 9001 and TISAX Level 2 with prototype protection, a crucial factor for sensitive components and pre-production runs.
Frequently asked questions: Choosing the right lifting equipment
Which lifting system is suitable for my load?
This depends on weight, direction of movement, and workplace. A manipulator guides loads up to 800 kg smoothly and stationary, a ZH90 lifting axis moves up to 1,200 kg linearly along the Z-axis, and a ZH lifting platform operates mobile and battery-powered up to 100 kg. The system selection guides compare the different types step by step.
Pneumatic or electric: which is better?
Pneumatic systems are robust and inexpensive to purchase, while electric drives score points for energy costs, precision, and documentation. The application determines which concept is suitable. This drive guide objectively compares both concepts.
How often does a lifting aid need to be inspected?
Lifting aids are subject to annual safety inspections. Functionality, safety devices, and wear parts are inspected by a qualified person. Details regarding the requirements, procedures, and deadlines can be found in the safety inspection guide.
Is handling technology also available as a custom solution?
Yes. Zeilhofer Handling Technology designs and manufactures manipulators, grippers, and fixtures from a modular system, tailored to specific components. Engineering, design, manufacturing, commissioning, and service are all provided in-house in Holzkirchen, Germany.
Next step regarding lifting technology
All guides can be found in one place in the guide hub . Do you have a specific handling question? Speak directly to the design team or take a look at the product overview .
