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What does a manipulator cost? There is no list price because a manipulator is custom-built. The price depends on load capacity, gripper and axes.

Defense budgets are reaching record highs worldwide, and ammunition factories are multiplying their capacities. The bottleneck in production is rarely the machine, but the manual handling of heavy components. Zeilhofer's handling technology for the defense industry relieves workers: manipulators up to 800 kg, ZH90 lifting axis up to 1,200 kg, and custom grippers — pendulum-free and precise. ISO 9001 and TISAX Level 2 with prototype protection secure confidential projects.

Choosing the right lifting technology means understanding the task first, then the system. Knowing the load, direction of movement, and cycle time allows you to make a decision that will last 15 to 25 years. That's precisely what the guide from Zeilhofer Handling Technology in Holzkirchen is for: over a dozen articles on selection, drive systems, safety, and application. Manufacturer-neutral, objective, and without sales pressure. Step 1: Determine the appropriate system Mani

The internal components of a fire door are heavy, large, and must be precisely fitted into the door frame. Previously, this often required two people. In our explanatory video, we demonstrate step by step how a manipulator from Zeilhofer Handling Technology performs this exact task: ergonomically, precisely, and with virtually any component size. The solution originated from a specific customer request in the door manufacturing industry. We explain which manipulator is used a

What happens when you rethink two proven systems and combine their strengths in a single unit? This very question was the starting point for our latest development. The result is the ZH90 Flex-Arm lifting axis, a handling solution that combines the flexibility of a manipulator with the precise, pendulum-free load guidance of a lifting axis . In this article, we show what distinguishes the ZH90 Flex-Arm, for which applications it was developed, and why pendulum-free load guida

Hygienisches Handling von Blockformen bis 90 kg: Gelenkarm-Manipulator für Molkereibetriebe – HACCP-konform, ergonomisch, individuell konfigurierbar.

In the dairy industry, every detail counts – not only in terms of product quality, but also with regard to occupational safety, ergonomics, and hygiene. Repetitive lifting and stacking of heavy block molds is part of everyday life in many production facilities and represents a considerable physical strain for employees. At the same time, the handling solutions used must meet the strictest hygiene requirements. We have developed an articulated arm manipulator for dairy plants

How a custom-made assembly device from Zeilhofer HHT makes the production of sliding steps and boarding aids for rail vehicles faster, safer and more reproducible. Zeilhofer HHT Montagevorrichtung mit zwei synchronisierten Hubachsen ZH90 für die Montage von Schiebetritten. Sliding steps, the underestimated key component in passenger flow A sliding step extends and retracts well over a million times during its lifespan, in all kinds of weather, in ice and snow, at every single

A sliding step extends and retracts over a million times during its lifespan. In wind, ice, and snow. At every single stop. With every passenger boarding. For it to function reliably for decades, every screw must be perfectly aligned during installation. Inside, outside, on the drive mechanism, and on the sensors. Several meters wide, complex geometry, numerous connection points. We've rethought the process. A mounting fixture that guides two ZH90 lifting axes in precise, par

At a fan manufacturer, a Zeilhofer lifting aid handles cardboard boxes in shipping and order picking. Heavy, bulky boxes are picked up pendulum-free, stacked and set down – relieving staff and speeding up the packing process. Depending on the weight, vacuum area grippers or clamping grippers are used for cardboard. More on the manipulator as a lifting aid. #LiftingAid #Cardboard #Logistics #Ergonomics #zhht

For a manufacturer of fans and ventilation technology, Zeilhofer designed a manipulator for the ergonomic handling of heavy, bulky assemblies. The operator guides the load pendulum-free and positions it to the centimetre – without physical strain and with consistent quality. The load-bearing device was built to match the geometry of the parts. Articulated-arm manipulators are ideal wherever heavy parts are frequently gripped, turned and joined. #HandlingTechnology #Manipulato

3 facts about this Zeilhofer ground car 🚀 💪 Strong: Load capacity up to 60 kg – effortless movement guaranteed 💯 Efficient: Energy supply via air pressure – simple & low-maintenance 🎯 Precise: Fine guidance of the holding device in empty load operation – for exact positioning Our floor trolley can be designed in a wide variety of versions – individually adapted to your requirements 🔧 #zhht #handlingtechnology #industryfacts #manipulator #liftingaxle #floorcart #industry

Smooth, delicate, and heavy? Our new manipulator with integrated suction device handles a wide variety of components with ease. The suction device can be individually adjusted to the dimensions of the respective product – ideal for varying component sizes and changing requirements. The vacuum created between the suction cup and the component enables safe, gentle and powerful picking up – ideal for large panels, glass, sheet metal or other materials with a smooth surface. 🔧 A

❌ Mistake No. 1: Lack of ergonomics A standard handle for every application? That rarely works. Only a handle tailored to the specific requirements enables truly ergonomic working – and this is precisely what determines whether employees are relieved of long-term stress or are overloaded daily. ❌ Mistake No. 2: Lack of security in the event of a power failure Many people underestimate the importance of an integrated compressed air tank or accumulator. In an emergency, this en

In a foundry, the ZH90 lifting axis handles pendulum-free lifting and precise positioning of heavy castings and mould boxes. Especially in foundries with high temperatures and heavy loads, it noticeably relieves staff and ensures consistent quality. The ZH90 lifts up to 1,200 kg in a lightweight aluminium construction. #LiftingAxis #ZH90 #Foundry #Ergonomics #zhht

In automotive final assembly, a Zeilhofer manipulator handles rear doors and tailgates ergonomically. The large, heavy body parts are guided pendulum-free and installed with millimetre precision – safe for people and parts. The load-bearing device grips the doors safely and gently. Such manipulators are widely used in vehicle production. #Manipulator #Automotive #Ergonomics #zhht

In industrial production processes, handling heavy beams and bulky components is a major challenge. Conventional methods not only require considerable effort, but can also impair efficiency and increase the risk of injury to employees! 🚑 Ergonomic and precise movement of components is therefore crucial for a safe and productive working environment 🚀 Our state-of-the-art manipulators offer a tailor-made solution to this problem. They enable heavy loads to be moved effortless

Exhaust gas purification systems installed in high-performance vehicles such as trucks, luxury boats, and other power-intensive vehicles are heavy and cumbersome 😓 With our innovative manipulators, handling is easier and more efficient than ever before. Our manipulator allows these components to be moved effortlessly at the point of use – precisely, safely, and with minimal effort. Positive effects on your production 🚀 ✅ Increased efficiency: Thanks to the precise control

Paint traverses are frames used in automotive manufacturing to safely transport and position vehicle bodies during the painting process. With the help of our innovative manipulators, dismantling these heavy and bulky frames becomes child's play! 💪 When workers manually dismantle the paint traverses, several problems arise compared to a manipulator with a gripping device: 😓 Worker workload: Manual disassembly requires physical effort and causes strain, as the trusses are v

For a manufacturer of industrial printing machines, Zeilhofer supplies innovative lifting technology for the assembly of heavy modules. Sensitive and heavy components are handled ergonomically and without damage. Depending on the part, manipulators, lifting axes or suction devices are used. Overview: manipulators explained. #LiftingTechnology #PrintingMachines #Ergonomics #zhht