Manipulator with Suction Attachment: Flexible Handling of Assembly Plates up to 100 kg
- Zeilhofer HHT
- Jul 9
- 3 min read
In many companies, assembly plates in various dimensions have to be moved every day. Often this means using several handling attachments or time-consuming retooling. Both cost time and reduce productivity.
With our manipulator with suction attachment, this problem is a thing of the past. The individually adjustable suction attachment can be quickly set to different formats. This allows various assembly plates to be safely picked up, transported and positioned with just one handling system.
Companies benefit from significantly shorter setup times and much higher flexibility. Production processes stay dynamic and can easily adapt to changing products or customer requirements.
Manipulator with suction attachment - individually adjustable for maximum flexibility
The heart of this solution is the specially developed suction attachment for assembly plates. Unlike rigid standard solutions, the position of the suction elements can be individually adjusted.
This allows the pickup to be optimally matched to different plate sizes. Whether smaller assembly plates or large-format components, the suction pads are positioned exactly where safe load pickup is required.
This flexibility offers numerous advantages:
safe handling of a wide variety of plate sizes
quick adaptation to changing components
lower setup times
higher process reliability
economical use of a single manipulator for multiple applications
Companies with a high variant diversity in particular benefit from this solution, as no separate attachment is needed for each plate size.
Tailor-made handling technology for individual requirements
No production is the same as another. That is why we develop each handling attachment individually according to our customers' requirements.
Already during project planning, we analyse the entire production process together.
Among other things, we take into account:
weight of the assembly plates
dimensions and formats
surface condition
centre of gravity of the component
desired movements
working environment and cycle times
On this basis, a precisely matched handling attachment is created that guarantees maximum safety and maximum efficiency.
A solution from a single source
At Zeilhofer Handhabungstechnik, customers receive not just a manipulator or a suction attachment, but a fully coordinated overall system.
Manipulator, control and handling attachment are developed together and optimally matched. This results in fewer interfaces, easier commissioning and high operational reliability.
The result is a durable and economical solution that integrates easily into existing production processes.
Ideal for a wide range of industries
The manipulator with suction attachment is suitable wherever assembly plates or comparable flat parts have to be moved safely.
Typical areas of application are:
mechanical engineering
control cabinet construction
metalworking
plant construction
automotive industry
manufacturing of technical assemblies
special machine construction
Wherever different plate sizes are handled, the adjustable suction attachment ensures significantly more flexibility and more efficient workflows.
Which attachment is suitable for which plate type, whether suction, magnetic or gripping attachment, is explained in our guide Handling plates safely: which attachment fits your plate?.
More flexibility. More ergonomics. More economy.
A modern manipulator with suction attachment is far more than a lifting aid. It is an intelligent handling system that supports companies in making production processes more efficient, safer and more ergonomic.
Thanks to the individually adjustable suction attachment for assembly plates, a wide variety of plate sizes can be handled with just one system. This reduces setup times, lowers investment costs and at the same time increases the flexibility of the entire production.
With a load capacity of up to 100 kg, a precisely adjustable pickup and ergonomic operation, our manipulator with suction attachment offers the ideal solution for companies that want to make their handling processes future-proof.
Because modern handling technology today does not just mean moving loads. It means relieving employees, optimising processes and giving companies the flexibility to respond quickly and safely to new requirements.
Frequently asked questions about the manipulator with suction attachment
How heavy may the assembly plates be?
The manipulator with suction attachment handles assembly plates with a load capacity of up to 100 kg. For higher loads, other systems such as the ZH90 lifting axis up to 1,200 kg are available.
Can one system pick up different plate sizes?
Yes. The position of the suction elements can be individually adjusted so that different formats are safely picked up with just one handling system. This eliminates separate attachments per plate size.
Which materials is the suction attachment suitable for?
For large, smooth and airtight plates such as sheet metal, plastic panels, assembly plates or glass. For porous or heavily structured surfaces, alternative attachments such as magnetic or gripping attachments are an option.
Does the manipulator reduce the physical strain on employees?
Yes. The load is carried by the manipulator, the operator guides the plate almost effortlessly. This relieves the back, lowers the risk of injury and makes the workplace ergonomic.
For more depth on individual topics, see our guides on handling technology.
